Dual Action Hydraulic RAM: When Do They Need Replacing?

Hydraulic rams play a pivotal role in various industrial and mechanical applications, providing the force required to move heavy loads or perform specific tasks.

Dual-action hydraulic rams, in particular, offer versatile functionality by providing force in both extending and retracting movements. However, like any mechanical component, these rams have a finite lifespan.

Understanding when they need replacement is crucial for maintaining operational efficiency and safety in the various systems where they’re employed.

What is Dual Action Hydraulic RAM?

A dual-action hydraulic ram is a specific type of hydraulic cylinder designed to provide force in both the extending and retracting movements. It’s a fundamental component in hydraulic systems used in various industries for applications requiring pushing or pulling forces.

This hydraulic device consists of a cylindrical tube with a piston rod assembly inside. The rod extends and retracts within the tube, generating the pushing and pulling forces essential for different applications. The design allows for fluid-powered movement in two directions.

When hydraulic fluid is pressurised and directed into one side of the cylinder, it pushes the piston and rod in one direction, creating an extending force. Conversely, by controlling the fluid flow to the other side of the cylinder, the rod retracts, producing the pulling force. This dual-action capability allows for versatile use in a wide range of applications.

Factors Affecting RAM Lifespan

The lifespan of a hydraulic ram can be influenced by various factors, and understanding these factors is crucial for ensuring high performance and durability. The Hydraulic RAM is one of the most important components in a hydraulic system which is why it is important to keep them operational.

Maintenance

One of the major things that you can do to increase the lifespan of a hydraulic RAM is to have a team of experts conduct regular maintenance services on your hydraulic systems to ensure that any future repairs can be prevented before they become serious.

Regular maintenance is essential for the longevity of hydraulic rams. This includes checking and lubricating moving parts, inspecting valves, and ensuring that all components are in good working condition. Neglecting maintenance can lead to premature wear and failure.

High-Quality Components

The quality of materials used in the construction of the hydraulic ram plays a significant role in its lifespan. High-quality materials, such as corrosion-resistant alloys, can help prevent degradation and extend the life of the pump.

Using such materials even without regular maintenance checks would extend the life of your hydraulic RAM for a time. If you were to invest in higher quality materials for your system then this would result in a much greater output overall.

Conditions

The conditions you are using your hydraulic systems can easily affect the overall health and lifespan of your hydraulic equipment. If you are consistently using your hydraulic RAM in harsh conditions then this can lead your RAM to take on more damage than usual.

In order to prevent this in the future, it is vital that you use your hydraulics sparingly if you are regularly in difficult conditions. It is also important that you store your components in safe and dry places to ensure a minimal chance of rusting.

Locating Failures

Locating failures in a hydraulic ram involves a systematic approach to troubleshooting. There are plenty of general steps you can take to identify and address issues with your hydraulic RAM.

Inspect the hydraulic ram for any visible leaks. Leaks can occur in hydraulic seals among other components. If you find a leak, it’s crucial to address it promptly.

Ensure that the hydraulic fluid level is within the specified range. Low fluid levels can cause issues with the ram’s performance.

Check the condition of the hydraulic fluid. Contaminated or degraded fluid can lead to malfunctions. If the fluid appears dirty or has a milky appearance, it may need to be replaced.

Inspect hydraulic hoses for signs of wear, damage, or leaks. Ensure that hoses are securely connected and in good condition.

Look at the seals on the hydraulic ram for any signs of damage or wear. Damaged seals can lead to fluid leaks and decreased performance.

Use a pressure gauge to monitor the hydraulic pressure during operation. Abnormal pressure levels can indicate a problem. Refer to the equipment’s manual for the recommended pressure range.

Air in the hydraulic system can cause erratic behaviour. Bleed the system to remove any air bubbles. Follow the manufacturer’s guidelines for bleeding the hydraulic system.

If the hydraulic ram has a cylinder, check its operation. Ensure that it extends and retracts smoothly. Any unusual noises or jerky movements may indicate a problem with the cylinder.

When Should You Replace It?

There can be plenty of different time scales for the best time to replace your hydraulic RAM. The simple answer would be to replace these components whenever they begin to falter if you are unsure, however there is a typical timeframe that can be used.

Every few months or so should mean that your hydraulic system remains up and running for as long as possible. Regular maintenance and prompt addressing of issues can extend the lifespan of hydraulic equipment.

It’s essential to make decisions based on a thorough assessment of the specific circumstances surrounding the hydraulic ram in question. If in doubt, our team of experienced professionals specialise in hydraulic RAM repairs and are happy to provide you with personalised guidance.

Replacing Your RAM With Pirtek Wirral

Pirtek Wirral is a company specialising in hydraulic solutions, including the replacements and repairs of hydraulic rams. With a reputation for expertise and efficiency, Our team offers comprehensive services to address hydraulic system issues and ensure optimal performance.

We boast a team of highly trained and experienced professionals with in-depth knowledge of hydraulic systems. Their expertise extends to diagnosing issues with hydraulic RAMs and recommending suitable replacement solutions.

Time is often critical when dealing with hydraulic system failures which is why we focus on prompt response times and emergency services for your hydraulics, ensuring that your hydraulic RAM replacement needs are addressed swiftly to reduce disruptions to your operations.