How To Cut A Hydraulic Hose

There are a number of reasons why you may need to cut a hydraulic hose however it is important to note that this should only be done if necessary.

The cutting of a hydraulic hose should only be done by a professional hydraulics expert to ensure that nothing goes wrong within your hydraulic system.

Throughout this blog post, we are going to be discussing the difficulties of hydraulic hoses and the careful considerations that should be made before deciding to cut your hose assembly.

What is Needed To Cut A Hydraulic Hose?

When you purchase a brand new hydraulic hose and need to cut it to length before you use it, then there is a certain selection of things that you need to consider before doing so.

The first thing you need to acquire is a specialist set of cutting blades or an abrasive wheel to make sure that you are able to cut cleanly and precisely so as to not cause any lasting damage to the hose.

If you are in need of a team of specialists to help with your hydraulic issues, Pirtek Wirral are here to help you with our excellent hydraulic maintenance services to keep your systems in perfect working condition.

The Main Challenges

Attempting to cut your hydraulic hose can present its fair share of challenges, particularly for your business operations. Hydraulic hoses are built for sustaining high-pressure fluids making them perfect for hydraulic systems but fairly difficult to cut through.

This is one of the main challenges that you will come across when first purchasing your hydraulic hose. Navigating this obstacle should be done with great care and consideration along with precision in your cut.

You should measure out the hose length that you need from your hydraulic hose to ensure that you have the right amount before connecting it to the rest of your hydraulic systems.

Before the modern advancements of hydraulic cutting blades, or if you do not have access to these tools, you would need to use an abrasive wheel.

These pieces of equipment are much like they sound, simply just consisting of an abrasive wheel running at high speeds in order to cut through the hydraulic wires in the hose.

The issue with using tools like these is that the process of grinding down and melting the hose can cause smoke and debris to contaminate the insides of the hose and therefore the hydraulic systems themselves.

Potential Solutions

The solutions to most of the problems we have listed simply lie within the eye of the beholder as different companies and individuals will require different lengths from their hydraulic hoses making these problems unique to each case.

There are plenty of different ways in which you can cut a hydraulic hose, the most effective of which is the specialised hose cutters or cable cutters.

What Types of Blade Can Be Used?

Hoses like these are designed to withstand high pressures from the fluid inside making them very tough to cut and will therefore need the correct blades to do so.

If you are not convinced by the abrasive wheels commonly used across the industry then there are a number of specialised blades that can help you with cutting your hydraulic hose correctly.

It is important to note that when cutting such tough wires can quite easily make your blades become blunt or dull over time. Having a dull blade will mean that more force is required to make the cut needed.

Smooth bevelled edge

A smooth-bevelled edge blade is a type of cutting tool with a smoothly sloped edge that tapers to a point. This edge is designed to make cutting tasks more efficient and precise.

The characteristics of these blades include a smooth edge, a bevelled edge and a tapered point. All of these things serve their own purpose for the blade.

Unlike serrated blades that have small teeth along the edge, a smooth bevelled edge blade has a continuous and uninterrupted edge. This edge is generally sharp and suitable for a clean cut.

The term “bevelled” refers to an edge that is not perpendicular to the surface but instead slopes at an angle. In the case of a blade, a bevelled edge is one where the edge is angled, usually on both sides, creating a V-shaped profile. This bevel helps reduce friction during cutting and allows the blade to enter the material more smoothly.

Wavy scalloped edge

A wavy scalloped edge refers to a type of blade edge found on various objects, such as blades, fabrics, paper, and more. This edge features a repeating pattern of curves or waves, resembling the shape of scallop shells.

Wavy scalloped edge blades tend to be used for decorative purposes in areas such as cookie cutting however they are capable of being used for hydraulic hose cutting.

These kinds of blades are best for cutting any hydraulic hoses that you may have that contain a lot of steel as it maintains uninterrupted contact with the hose itself.

Notched edge

A notched-edge blade is a cutting tool that features notches or indentations along its cutting edge. These notches can serve various purposes depending on the specific application of the blade.

The purpose of the notches can differ depending on the context. In some cases, notches are added to reduce friction and sticking when cutting through certain materials.

They can also help prevent material from binding to the blade, particularly in situations where the material being cut is sticky or adhesive.

Conclusion

To conclude, there are plenty of different ways in which you can cut a hydraulic hose. whether you are planning on using an abrasive wheel or a specific cutting blade, various methods are sure to do the job.

If you are looking for any kind of emergency hydraulic repair service or perhaps need us to replace your hydraulic hose, our team offers a wide range of services that are sure to help you with whatever hydraulic needs you have.

If you would like to enlist the help of our team of hydraulics experts then be sure to get in touch with us at 0151 725 6777 and we will be happy to help with whatever issues you have.