How to Hook Up Hydraulic Hoses With Ease

If you are having trouble with your hydraulic hoses and worried about needing a repair, you might be wondering what fixing them involves.

You can try fixing hydraulic pipe issues on your own, but it’s a good idea to have professional help if you’re unsure about working with hydraulics.

If there’s a major problem with your hydraulic system, it’s important to know how to repair a hydraulic pipe so you can handle it properly when needed.

What Are Hydraulic Hoses Used For?

Hydraulic pipes are used to move hydraulic fluid from one component in a hydraulic system to another. Three main types of fluid will need to flow through a hydraulic pipe including synthetic oil, petroleum oil and high water content liquids.

The hose is also required to bend around corners making flexibility a necessity in these kinds of pipes. Transferring fluid is also not the only way in which these pipes can be used, for example, these pipes can also be used to transfer energy-generating liquids to different hydraulic systems.

This is done to make the systems function as their full hydraulic system. When used in this context, the pipes being used must be rigid and sturdy to ensure that the system is easily controllable.

The Process

When your hydraulic system is malfunctioning, it may be very valuable for you to understand the process in which you can fix this issue. You must aim to have your hydraulic system fully operational at all times. Pirtek’s Hydraulic maintenance services are incredibly useful for preventing these serious damages in the future.

If you are not able to conduct the repairs yourself, there are plenty of options available that you can try, the main, of course, being that you can get in touch with a member of our team to receive assistance from a professional. If you need any kind of emergency repair service for your hydraulic systems, please do not hesitate to contact our team.

Find the Source of the Damage

The first step of any hydraulic repair service is to find the source of the damage in your hydraulic hose fittings or pipes, this will allow you to take the necessary precautions to remain safe while conducting the rest of your repairs.

When this has been located, you should clean around the leak to make the damage more visible and dry this area to prevent any further confusion. When this is done you will need to wear safety goggles and pressurise the system to isolate the location of the leak.

Identify The Correct Hose

When you are certain that you know where the leak is coming from, you will need to find the correct type of hose to repair it properly. The hose you have used is likely cut to a custom length so you will need to accommodate this to make up for what is cut away during repair.

If you attach an incorrect hose then this could be incredibly dangerous moving forward making it imperative that you are certain that you are attaching the correct hose to your system.

Depressurise Your Machine

Before making any adjustments to your hydraulic system, you should always make sure that the machine being used is completely depressurised. To do this, you will simply need to discharge the pumps and turn off the machine itself.

If you do not depressurise your machine before making hydraulic repairs then you may be putting yourself in severe danger as well as potentially causing irreparable damage to the system itself.

Remove The Broken Section

Once all of the above is complete, you can then begin to remove the broken section of the hose. You will need to first cut off the damaged end of the hose and remove it while keeping the surrounding area on the hose clean to remove the risk of any dirt build-ups and ensure a leak free conection.

Ensuring to keep this section clean will mean that you do not need to spend precious time and money on further hydraulic repair services by professionals. This is an important part of the process as well as making sure that all of the hydraulic hose connections are properly removed from both the hose and pipe alike.

Acquire a Hydraulic Adapter

These adapters will allow you to complete your repairs properly, it is also recommended that you carry a full kit with a variety of adapters to make sure that you have the correct tool.

You will need to place these adapters to their respective ports and tighten them properly as this could affect the rest of the system if not done correctly. If you are unsure about these repairs, our team is always available to help or conduct these repairs for you.

Check Your Pipe’s Length

Now that everything has been completed, you will be able to place your brand new hose pipe onto your already existing assembly, however, you must note the importance of checking that your pipe is at the correct length to fit onto your current system.

The length of your hydraulic pipe should follow the guidelines of NAHAD as well as the manufacturers themselves. This is important as these rules are in place for safety reasons and going against them could result in serious injury.

When cutting your hose to size, which will likely be necessary, you should only attempt to do so when you have the proper cutting equipment required to complete the job effectively. There are specialised blades for this however a sharp blade such as a box cutter should also work.

Make Sure Your Seal is Functional

Finally, you will need to make sure that your hose has a proper seal to ensure that nothing goes wrong with the rest of your system. This can happen if you have not created an adequate seal for your hose, you can achieve this by using a wrench to tighten the screw.

When you are certain that everything is in order you can then turn the machine back on at a low pressure to ensure that everything is functioning properly and there are no more leaks.

If this process is not something that you wish to take on by yourself, our team is always available to assist with any kind of hydraulic malfunction you may come across.

How To Fix A Broken Hydraulic Hose?

A broken hydraulic hose fitting can be a major inconvenience, especially if you rely on hydraulic equipment for your daily tasks. Fortunately, fixing broken hydraulic fittings is a relatively simple process that can be done with a few basic tools.

The first step is to identify the location of the break and assess the severity of the damage. Next, you will need to remove the damaged portion of the hose and replace it with a new one. It’s important to ensure that the new hose is the correct size and type for your equipment.

Finally, you will need to properly secure the new hose and test it to ensure it is functioning correctly. Following these simple steps will allow you to quickly and easily fix a broken hydraulic hose and get back to using your equipment.